CNC Precision Machining Services
Concept Models
Functional Prototypes
Rapid Mold Prototypes
Metal Parts Manufacturing
Tooling and Inspection Fixtures
At Kaio, we utilize industry-leading CNC software and advanced machining equipment to quickly produce prototypes, models, or even fully manufactured parts based on your CAD data. We are capable of working with a wide range of engineering materials, including plastics, metals, and more. Our extensive experience in CNC programming and machining combines the best of modern technology with traditional craftsmanship, ensuring that we meet your high standards for precision and quality.
Whether you need a high-precision prototype for shape verification or functional testing, a large-scale model to showcase to clients, or the fastest production turnaround possible, we have the technical expertise to deliver. We are committed to providing efficient solutions for all your prototyping and manufacturing needs.
Expertise and Experience
When your critical projects rely on precision machining, selecting the right supplier is key. Kaio’s machining capabilities are built on over 20 years of experience and the use of high-precision, high-efficiency equipment. Our workshop is equipped with 12 CNC machining centers of various sizes, ensuring that each project is handled by the right professionals with the right tools. At the right time, we will propose alternative machining solutions that help reduce both time and production costs, while ensuring timely delivery of high-quality, compliant products.
Speed and Efficiency
When your project is facing tight deadlines, minimizing production lead times becomes crucial. Kaio is committed to providing the fastest quotes and machining processes, with quick responses to design changes and flexible production coordination. We use high-speed CNC machines with spindle speeds up to 24,000 RPM and turret-style tool changers with up to 21 or 14 tools, enabling us to achieve processing speeds 2–3 times faster than conventional CNC machines. This allows us to rapidly meet customer demands and deliver efficient machining services.
Precision and Quality
Precision is not just a feature of the machinery but also depends on how the machines are operated and the overall machining process. Kaio’s quality assurance stems from nearly two decades of CNC management experience, expert programming, skilled machine operation, and rigorous testing procedures. We also believe that high-precision machines are a fundamental factor in ensuring product quality. Therefore, we use CNC equipment with a positioning accuracy of 0.010/300mm and machining tolerances as tight as ±0.05mm, providing reliable verification for your product design dimensions.
Material Selection
To meet the varied material requirements of our clients, Kaio offers a wide selection of CNC machining materials. These include plastics such as ABS (natural, black, flame-retardant, etc.), PMMA (acrylic), PC, PP, PA (nylon), POM (Delrin), engineered wood, electrical wood, and specialized materials like PTFE (Teflon) and ULTEM. For metal parts, we work with aluminum alloys, magnesium alloys, zinc alloys, copper, and more.
Large Part Specialization
Machining large parts is not just about having big equipment. Our approach involves expert engineers performing secondary processing on 3D data to split large or complex parts into smaller, more manageable sections. These sections are then individually machined and assembled using specialized tooling and fixtures. We utilize coordinate measuring machines (CMM) to ensure the parts are accurately reassembled into a complete component. This method saves machining time, reduces material costs, and avoids deformation errors that can occur when machining large parts directly. We have successfully applied this technique in manufacturing automotive exterior and interior components, as well as medical and industrial equipment enclosures.